The objective of this mission is to develop/acquire technology for
an eventual commercial mining of deep sea nodules from the Central
Indian Ocean Basin.NIOT is also involved in design and development
of other related systems and accessories like submercibles,
underwater manipulator, test rig for slurry pump, underwater
thruster and underwater connector.
11.2.1 Technology Development for Deep Sea Mining
NIOT and University of Siegen(IKS) signed an agreement in January,
1998 for undertaking a joint technology development programme for
an integrated deep sea mining system in a phased manner. Under
this programme, in Phase-I, the crawler designed and developed by
IKS will be tested at a depth of 500 m in Indian waters. The
crawler is being refurbished with a cutting system, a manipulator
and a slurry pumping system for an early test shallow bed mining
demonstration. During this test, the performance on the crawler
maneuverability and control system will be tested besides the
sand mining demonstration. This will be followed by a complete
and detailed documentation. The system will be upgraded in due
course as to operable at 6000m depth with a mining capacity of
25,000 tonnes/year.
11.2.2 Remotely Operable Vehicle (ROV)
For carrying out underwater inspection, CMERI, Durgapur, was
assigned a project to develop a remotely operable vehicle capable
of operating upto 200m water depth. It has been designed and
tested at a shallow test basin. The performance of the vehicle
with respect to its controllability and stability was evaluated.
Further improvements were planned. The ROV with an improved
control algorithm was tested off Chennai port in February, 1998.
11.2.3 Underwater Manipulator Arm
Design and development of an underwater robotic arm with a payload
capacity of 2Kg and four degrees of freedom suitable for operations
like sample collection, picking of objects etc. was undertaken by
NIOT. The arm was mounted on the remotely operable vehicle
developed by CMERI. The control circuit and the mechanical sub-
assembly were completed. Drive systems were mounted and the
integration of various subsystems was completed. Dry testing was
carried out in March, 1998.
11.2.4 Test Facility for Slurry Pumping System
Development of a slurry pump test system for providing design
details for offshore mining was undertaken by NIOT. The slurry
pump test facility is under construction at the material handling
laboratory of IIT, Chennai. The layout, system design and the
procurement of major components have been completed. Assembly of
the test rig is being carried out.
11.2.5 Underwater Connector
Most underwater systems often consist of prime movers which include
electric motors. The electrical power to these motors is provided
through specially designed underwater connectors and cables. NIOT
has initiated the design and manufacture of underwater connectors.
This connector can be used for thrusters being developed
indigenously. The study of the imported connectors and the component
design of 4,6 and 10 pin connectors have been completed. The first
prototype 4 pin type connector was fabricated. The project is
expected to be completed by December, 1998.
11.2.6 Underwater Thruster
Underwater intervention systems like ROV and Remotely Operable Sea
surface Skimmer (ROSS) are powered by underwater electric motor
driven thrusters which are currently being imported. Keeping in mind
the need of deep sea activities in India, there is an urgency to
develop such thrusters. The development of oil-filled electric motor
has been assigned to PSG Institute of Technology, Coimbatore, while
CMERI, Durgapur has been given the task of design and fabrication of
the pressure proof shell, seals and pressure compensators and
integration of the in-built speed reducer. The design/selection of
propeller will be carried out by NIOT.
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